Kyocera KDA1460X03S160N PR1225 TDJ00117 Drill - High-Speed Drilling
For your absolute peace of mind, all transactions are processed through and secured by PayPal. Your purchase is fully covered by PayPal Buyer Protection, ensuring secure data encryption and trusted dispute resolution.
安心の決済保護:すべてのお手続きはPayPalを介して安全に暗号化され、バイヤープロテクション(購入者保護)が適用されます。
- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDJ00117
Flat $50 USD Shipping worldwide via DHL Express. Maximize your savings by ordering in bulk packs!
International Shipping Note
Please note that any local customs duties, taxes, or import fees are not included in the checkout price and must be borne by the customer.
How it works: Once your package arrives at your country's customs office, DHL will contact you directly via email, SMS, or phone to guide you through the local clearance and payment process.
DHL secure global delivery. Tracked from our door to yours. Kyotow.com Secured
Product Overview
The KDA1460X03S160N from Kyocera is a precision-engineered PR1225-grade carbide drill insert designed for high-speed drilling. This indexable insert combines an advanced PVD TiAlN coating with a fine grain carbide substrate to deliver exceptional wear resistance, thermal stability, and cutting-edge integrity in demanding aluminum applications.
Manufactured to exacting tolerances in Japan, the KDA1460X03S160N ensures repeatable hole quality, superior surface finishes, and extended tool life—reducing cost-per-hole and minimizing downtime in high-volume production environments.
ISO Designation Breakdown
| Position | Code | Meaning |
|---|---|---|
| Series | KDA | Kyocera drill insert family |
| Size Code | 1460 | Cutting diameter & insert geometry |
| Chipbreaker | X03 | Chip control geometry profile |
| Grade & Tolerance | S160N | Tolerance class & corner configuration |
Engineering Dimensions & Geometry
| Parameter | Value | Unit |
|---|---|---|
| Inscribed Circle (IC) | 9.625 | mm |
| Insert Thickness | 4.07 | mm |
| Corner Radius | 0.5 | mm |
| Cutting Diameter (D1) | 19.5 | mm |
| Overall Length (L1) | 26.2 | mm |
| Hole Depth Capacity | 34.7 | mm |
| Tolerance Class | G-class (±0.025 mm) | — |
Grade Details – Key Grade Characteristics
| Property | Specification |
|---|---|
| Grade Designation | PR1225 |
| Coating Technology | PVD TiAlN |
| Carbide Substrate | Fine grain |
| Hardness | 91.8 HRA |
| Visual Color | Copper |
| Thermal Stability | Up to 1,100°C |
| Fracture Toughness | High (KIC > 12 MPa·m½) |
Grade Comparison Matrix
| Grade | Wear Resistance | Toughness | Best For |
|---|---|---|---|
| PR1225 | ★★★★★ | ★★★★☆ | Aluminum |
| PR1225 | ★★★★☆ | ★★★★★ | Stainless Steel |
| TN6020 | ★★★★☆ | ★★★★☆ | General Steel |
| CA6535 | ★★★★★ | ★★★☆☆ | Cast Iron |
| GW15 | ★★★☆☆ | ★★★★★ | Aluminum |
Chipbreaker Profile
The X03 chipbreaker geometry on the KDA1460X03S160N features a precision-ground rake face with optimized chip-curl radius and groove depth. This design ensures reliable chip fragmentation across a wide feed range, preventing bird-nesting in blind-hole applications and enabling smooth chip evacuation in through-hole drilling.
- Chip Curl Radius: Optimized for aluminum chips
- Rake Angle: Positive 8°–12° for reduced cutting forces
- Land Width: 0.15 mm for edge strength
- Chip Pocket Depth: 0.25 mm for effective chip control
Recommended Applications & Workpiece Materials
| Material Group | Hardness Range | Performance Rating |
|---|---|---|
| Aluminum | HB 150–300 | ★★★★★ Optimal |
| Low-Alloy Steel | HB 180–280 | ★★★★★ Optimal |
| Stainless Steel (Austenitic) | HB 150–250 | ★★★★☆ Excellent |
| Tool Steel (Annealed) | HB 200–350 | ★★★★☆ Excellent |
| Cast Iron (Gray) | HB 180–260 | ★★★☆☆ Good |
Application Map by Operation
| Operation Type | Suitability | Recommended Conditions |
|---|---|---|
| Through-Hole Drilling | ✓ Highly Recommended | Vc 100–220 m/min, f 0.15000000000000002–0.4 mm/rev |
| Blind-Hole Drilling | ✓ Highly Recommended | Reduce feed 20% at bottom; use peck cycle |
| Counter-Boring | △ Moderate | Reduce Vc 15%; stable workholding required |
| Spot-Facing | ✓ Recommended | Low feed; high coolant pressure |
| Enlarging / Reaming | △ Moderate | Light cuts; precision toolholder essential |
Recommended Cutting Conditions
| Parameter | Minimum | Optimal | Maximum |
|---|---|---|---|
| Cutting Speed (Vc) | 100 m/min | 160 m/min | 220 m/min |
| Feed per Revolution (f) | 0.15000000000000002 mm/rev | 0.28 mm/rev | 0.4 mm/rev |
| Depth of Cut (ap) | 0.5 × D | 1.0 × D | 3.0 mm |
| Coolant Pressure | 20 bar | 40 bar | 70 bar (through-tool) |
Operating Guidelines
- Tool Runout: Maintain TIR < 0.01 mm at the insert tip to prevent uneven wear and premature chipping.
- Coolant: Use water-soluble coolant at 6–8% concentration. Through-tool coolant is strongly recommended for chip evacuation.
- Peck Drilling: For holes deeper than 3×D, employ peck cycles with 1×D peck depth and 0.3×D retract.
- Entry Angle: Ensure perpendicular entry (±0.5°) to avoid insert corner breakdown.
- Speed Ramp: Reduce cutting speed by 15% during entry and exit to minimize burr formation.
- Insert Change: Index or replace insert when flank wear reaches 0.15 mm or when surface finish degrades.
Toolholder Compatibility
| Holder Series | Compatible Size | Clamping System |
|---|---|---|
| Kyocera KDA Holders | KDA1460 | Wedge-lock / Screw-clamp |
| ISO Standard Holders | PCLNR / PCLNL | Lever-lock |
| High-Pressure Coolant Holders | HPC-KDA series | Hydraulic / HSK-T |
Note: Verify holder pocket geometry (S-type) matches insert thickness 4.07 mm and inscribed circle 9.625 mm before mounting.
Packaging & Ordering Information
| Item | Details |
|---|---|
| MPN (Manufacturer Part Number) | TDJ00117 |
| Packaging Unit | 10 inserts per sealed plastic box |
| Minimum Order Quantity | 1 box (10 inserts) |
| Individual Price | $169.9 USD per insert |
| Box Price (10 pcs) | $1699.0 USD |
| Warranty | Full manufacturer warranty against material defects |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product ID | 6811 |
| Catalog Series | KDA Drill Insert 2026 |
| Revision | Rev. 3.2 (June 2026) |
| RoHS Compliance | Yes (2011/65/EU) |
| REACH Status | Compliant |
| Country of Manufacture | Japan |
| HS Code | 8209.00.00 |
Why Buy from Kyotow.com? We supply 100% genuine OEM industrial cutting tools backed by full manufacturer warranty. Every insert is inspected for authenticity and dimensional accuracy before dispatch. Our expert CNC tooling team provides application support, parameter optimization, and bulk pricing for institutional orders.
Shipping & Stock Information │ 発送・在庫情報
We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.
🔹Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.
🔹Order Processing Pipeline:
- In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
- Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
- Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.
For any technical or lead-time questions, feel free to contact our support desk.
Product Images & Technical Accuracy │ 正確な製品情報
In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.
To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
🔹How to Proceed with Your Purchase:
- Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
- If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.
We sincerely appreciate your understanding as we continuously optimize our global product catalog.
Refund & Cancellation Policy │ 返品・キャンセルポリシー
🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.
🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.
🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.
Payments & Security │ 安全な決済方法
We process all international payments securely through PayPal, ensuring encrypted data protection and a safe, hassle-free global transaction.
Fast & Reliable Worldwide Shipping │ 国際スピード郵便
We provide priority worldwide logistics exclusively through our corporate DHL Express account, tracking shipments seamlessly from our hubs in Asia, Europe, and China. Enjoy reliable global distribution with a flat shipping rate of $50 USD for all international destinations.
Direct Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.