Kyocera KDA0430X03S060N PR1535 TDJ00014 DRILL - Steel Drilling

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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDJ00014
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Product Overview
The KDA0430X03S060N is a premium indexable carbide drill insert manufactured by Kyocera. Designed for high-precision CNC drilling operations, this insert delivers exceptional hole quality, dimensional accuracy, and extended tool life in demanding production environments. The 4.3 mm diameter specification makes it ideal for precision hole-making across aerospace, automotive, and general engineering applications.
ISO Designation Breakdown
| Position | Code | Meaning |
|---|---|---|
| Brand | KDA | Kyocera Drill Insert Series |
| Diameter | 4.3 mm | Nominal Cutting Diameter |
| Geometry | X03S | Insert Shape & Clearance Angle |
| Length | 060 | 60 mm Functional Length |
| Grade | N | Tolerance Class / Corner Prep |
Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Nominal Diameter (DC) | 4.3 mm | h7 |
| Overall Length (OAL) | 60 mm | ±0.5 mm |
| Corner Radius (RE) | 0.3 mm | ±0.05 mm |
| Inscribed Circle (IC) | 9.525 mm | ±0.025 mm |
| Insert Thickness (S) | 3.97 mm | ±0.013 mm |
| Wiper Length | 1.2 mm | — |
Grade Details - Key Grade Characteristics
Grade PR1535 is a PVD-coated carbide grade engineered specifically for high-performance drilling in steel and stainless steel applications. The multi-layer coating architecture provides exceptional thermal stability and wear resistance.
| Characteristic | Specification |
|---|---|
| Substrate | Ultra-fine grain carbide (0.8 μm) |
| Coating Type | TiAlN + TiSiN Multi-layer PVD |
| Coating Hardness | 3,400 HV |
| Oxidation Resistance | 1,100°C |
| Color Identification | Bronze-Gold |
Grade Comparison Matrix
| Grade | Coating | Best For | Speed | Wear Resistance |
|---|---|---|---|---|
| PR1535 (Selected) | TiAlN/TiSiN | Steel, SS | High | Excellent |
| PR1215 | TiAlN | General Steel | Medium | Very Good |
| PR1535 | TiAlN+TiSiN | Hard Steel | High | Excellent |
| CA025P | CVD Al₂O₃ | Cast Iron | Medium | Good |
Chipbreaker Profile
The optimized chipbreaker geometry ensures reliable chip formation and evacuation across a wide range of feed rates and depths. The dual-rake design minimizes cutting forces while maintaining edge strength.
| Feature | Value | Benefit |
|---|---|---|
| Rake Angle (γ) | 11° Positive | Reduced cutting force, lower heat |
| Chipbreaker Width | 0.25 mm | Controlled chip curl for evacuation |
| Land Width | 0.15 mm | Edge strength for interrupted cuts |
| Groove Depth | 0.08 mm | Optimal chip breaking at low feeds |
Recommended Applications & Workpiece Materials
| Material Group | ISO Code | Machinability | Recommended |
|---|---|---|---|
| Low Alloy Steel | P1.1 - P2.5 | Good - Excellent | ✓ Ideal |
| Stainless Steel (Austenitic) | M1.0 - M2.0 | Moderate | ✓ Recommended |
| Tool Steel (Hardened) | P3.0 - P4.0 | Difficult | ✓ Capable (reduce speed 20%) |
| Cast Iron (Gray) | K1.0 - K2.0 | Good | ○ Acceptable |
| Titanium Alloys | S1.0 - S2.0 | Difficult | ○ Possible (special parameters) |
Application Map by Operation
| Operation Type | Suitability | Max Depth | Notes |
|---|---|---|---|
| Through-Hole Drilling | ★★★★★ | 3×D | Optimal chip evacuation |
| Blind-Hole Drilling | ★★★★☆ | 2.5×D | Use peck cycle for >2×D |
| Counterboring | ★★★★☆ | 1×D | Reduce feed 15% |
| Enlarging | ★★★☆☆ | 1.5×D | Pre-drill required |
Recommended Cutting Conditions
| Material | Vc (m/min) | fn (mm/rev) | Coolant |
|---|---|---|---|
| Low Carbon Steel | 120 - 180 | 0.12 - 0.25 | Emulsion / MQL |
| Alloy Steel (42CrMo4) | 100 - 140 | 0.10 - 0.20 | Emulsion 8-10% |
| Stainless Steel (304) | 80 - 110 | 0.08 - 0.18 | High-pressure coolant |
| Tool Steel (H13) | 60 - 90 | 0.08 - 0.15 | Emulsion / Oil |
Operating Guidelines
- Run-in Period: Reduce cutting speed by 20% for the first 10 holes to stabilize the cutting edge.
- Coolant Flow: Maintain minimum 4 bar pressure with emulsion concentration 8-10% for optimal tool life.
- Peck Drilling: For depths exceeding 2.5×D, use peck cycle with 0.5×D retract to ensure chip evacuation.
- Tool Life Monitoring: Monitor flank wear (VB). Replace insert when VB exceeds 0.3 mm or when surface finish degrades.
- Workpiece Security: Ensure rigid clamping. Minimum recommended workpiece support within 2×D of drill entry point.
Toolholder Compatibility
| Holder Series | Designation | Compatibility |
|---|---|---|
| Kyocera KDA Holder | KDA-S 4.3 mm | ✓ Native Match |
| Kyocera KTA Series | KTA-S 4.3 mm | ✓ Compatible |
| ISO Standard Holder | PCLNR/L 2525M12 | ✓ With adapter |
| VDI Turret (DIN 69880) | VDI 30/40 | ✓ Via tool block |
Packaging & Ordering Information
| Item | Details |
|---|---|
| Packaging Unit | 1 insert per plastic pocket, 10 pockets per box |
| MPN | TDJ00014 |
| EAN (Box) | 496066400014 |
| Minimum Order | 1 insert (bulk discounts available for 50+ units) |
| Warranty | Full manufacturer defect warranty - 12 months from date of purchase |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | KDA Indexable Drill Insert |
| Series | KDA-X03S060N |
| Generation | 2024 Release |
| Replacement For | KDA400X03S060 (Previous Gen) |
| Catalog Page | Kyocera Cutting Tools 2024, p. 342-345 |
| CAD Model | Available in STEP format on request |
Need application support? Our technical team can help optimize cutting parameters for your specific material and machine setup. Contact us with your workpiece details and machine specifications for a free parameter recommendation.
Certificate of Authenticity
This verifies that this package contains a genuine item manufactured to the strict global standards of Kyocera.
Guaranteed Quality
Original Kyocera components ensure optimal device performance, precise output quality, and long-term hardware safety. Using non-genuine parts may impact hardware functions and void existing service agreements.
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- In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
- Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
- Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.
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In adherence to the philosophy of Monozukuri (物の作り) — Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.
To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
- Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
- If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.
Refund & Cancellation Policy 返品・キャンセルポリシー
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
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