Kyocera CNMG120404XQ CA515 TAB00960

Name: Kyocera CNMG120404XQ CA515 TAB00960 HD - Heavy-Duty Roughing
Brand: Kyocera
Price: 3.59 USD
Availability: InStock

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Kyocera CNMG120404XQ CA515 TAB00960

$3.59 USD

$5.99 USD

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Stock: In Stock
Model: CA515
Weight: 0.10kg
Manufactured: In Japan
Ships: Worldwide
Item Code: TAB00960

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Product Overview

The CNMG120404XQ CA515 TAB00960 is a premium-grade indexable carbide turning insert manufactured by Kyocera. Designed for Heavy-Duty Roughing, this heavy-duty insert delivers exceptional performance in CNC turning centers and milling machines. The XQ chipbreaker geometry ensures superior chip control, reduced cutting forces, and extended tool life across a wide range of workpiece materials.

Engineered with a micro-grain carbide substrate and advanced PVD multi-layer coating, the CNMG120404XQ maintains cutting edge integrity even under demanding thermal and mechanical loads. Whether you require mirror-finish surfaces or high-volume material removal, this insert provides the reliability and consistency expected from genuine Kyocera industrial tooling.

ISO Designation Breakdown

Position	Code	Parameter	Specification
1st Letter	C	Insert Shape	80° Rhombic (Diamond) (80°)
2nd Letter	N	Clearance Angle	0° (Neutral)
3rd Letter	M	Tolerance Class	±0.05–0.15 mm (Precision)
4th Letter	G	Hole / Chip Groove	Cylindrical hole + countersink
5–6 Digits	12	Inscribed Circle (IC)	12.70 mm (1/2")
7–8 Digits	04	Insert Thickness	4.76 mm (3/16")
9–10 Digits	04	Nose Radius	0.4 mm
Suffix	XQ	Chipbreaker Profile	Heavy-duty chipbreaker for interrupted cuts and high feed rates

Engineering Dimensions & Geometry

Parameter	Value	Notes
Inscribed Circle (IC)	12.70 mm (1/2")	ISO 1832 standard measurement
Insert Thickness (S)	4.76 mm (3/16")	Determines depth of cut capacity
Nose Radius (RE)	0.4 mm	Affects surface finish and edge strength
Inscribed Circle Diameter (d)	12.70 mm	Nominal size for toolholder selection
Corner Angle	80°	Major cutting edge angle
Clearance Angle	0° (Neutral)	Neutral for general applications
Tolerance Class	±0.05–0.15 mm (Precision)	Ensures consistent indexing accuracy
Hole Specification	Cylindrical hole + countersink	For clamping and chip evacuation
Chipbreaker Width	0.8–1.2 mm (typical)	Varies by chipbreaker geometry

Grade Details – Key Grade Characteristics

The CA515 grade represents Kyocera's advanced PVD-coated carbide technology, specifically engineered for high-performance machining of ferrous and non-ferrous materials.

Characteristic	Specification
Substrate Material	Micro-grain cemented carbide with high cobalt content
Coating Technology	PVD multi-layer TiAlN coating (CA515 series)
Hardness (HRA)	HRA 92.5 ± 0.5
Coating Color	Bronze/Copper
Primary Applications	Steel, stainless steel, and high-temperature alloys
Cutting Speed Range	80–350 m/min (depending on workpiece material)
Feed Rate Range	0.05–0.50 mm/rev
Depth of Cut Range	0.10–6.0 mm
Max Cutting Temp	Up to 900°C cutting edge temperature

Exceptional wear resistance in continuous cutting
Superior thermal stability for high-speed machining
Optimized coating adhesion prevents flaking
Fine-grain substrate ensures edge sharpness retention
Low coefficient of friction reduces built-up edge

Grade Comparison Matrix

Grade	Coating	Workpiece Materials	Speed Range	Feed Range	Key Advantage
CA515	PVD TiAlN	Steel, Stainless, High-Temp Alloys	80–350 m/min	0.05–0.50 mm/rev	High wear resistance, thermal stability
CA510	PVD TiAlN	Steel, General Machining	100–300 m/min	0.10–0.40 mm/rev	Balanced performance, economical
CA530	PVD TiAlN+TiN	Stainless Steel, Titanium	60–200 m/min	0.08–0.30 mm/rev	Superior anti-seizure properties

Chipbreaker Profile

The XQ chipbreaker on the CNMG120404XQ is specifically engineered for heavy-duty roughing operations. Heavy-duty chipbreaker for interrupted cuts and high feed rates.

Feature	XQ Specification
Chipbreaker Type	XQ – Heavy-Duty Insert
Intended Operation	Heavy-Duty Roughing
Chip Control	Optimized for steel machining
Rake Angle	Positive (optimized for XQ profile)
Groove Depth	Medium–Deep (varies by insert size)
Land Width	0.10–0.25 mm (precision ground)
Edge Preparation	T-land with honed edge (20–30 μm)

Recommended Applications & Workpiece Materials

The CNMG120404XQ CA515 is optimized for the following material groups and machining scenarios:

Primary Materials: steel, cast iron, high-temp alloys
Ideal Operations: External turning, face turning, profiling, and copy turning
Surface Finish Capability: Ra 0.4–1.6 μm (depending on parameters and nose radius)
Workpiece Condition: Suitable for continuous and lightly interrupted cuts
Industry Sectors: Aerospace, automotive, energy, general manufacturing, mold & die

Application Map by Operation

Operation Type	Suitability	Recommended Vc (m/min)	Conditions
External Turning	✓ Excellent	80–180	Continuous to light interrupted
Internal Boring	✓ Good	80–180	Stable workpiece recommended
Face Turning	✓ Excellent	80–180	Optimal chip evacuation required
Profiling	✓ Good	80–180	Use reduced feed for accuracy

Recommended Cutting Conditions

Parameter	Recommended Range	Optimal Starting Point	Priority
Cutting Speed (Vc)	80–180 m/min	Mid-range value	Material removal
Feed Rate (fn)	0.20–0.50 mm/rev	Lower third for finishing	Surface finish
Depth of Cut (ap)	2.0–8.0 mm	0.5–1.0 mm for testing	Chip formation
Coolant Recommendation	High-pressure soluble oil or synthetic	5–8% concentration	Heat dissipation

Note: Values are starting recommendations. Optimize based on machine rigidity, workpiece material hardness, and desired surface finish. Always begin with conservative parameters and increase gradually.

Operating Guidelines

Edge Inspection: Visually inspect insert edges before installation. Do not use inserts with visible chipping or cracks.
Toolholder Condition: Ensure toolholder pocket is clean and free of debris. Worn or damaged seats will reduce insert life and machining accuracy.
Clamping Force: Apply manufacturer-recommended torque to clamping screws. Over-tightening can fracture the insert; under-tightening causes vibration.
Indexing Procedure: Rotate or flip insert to a fresh edge when flank wear reaches 0.2–0.3 mm, or when surface finish degrades beyond specification.
Coolant Application: Direct coolant flow to the cutting zone. Avoid intermittent coolant application which can cause thermal shock.
Storage: Store inserts in original packaging away from moisture and corrosive environments. Handle with clean gloves to prevent contamination.
Safety: Always wear appropriate PPE when handling sharp cutting tools. Dispose of worn inserts according to local metal waste regulations.

Toolholder Compatibility

The CNMG120404XQ with IC 12 mm requires compatible toolholders designed for CNMG inserts. The following Kyocera and industry-standard holders are verified compatible:

Toolholder Series	Insert Size	Application	Compatibility
MCLNR/L (95°)	CNMG12/16	External turning, general purpose	✓ Compatible
MCBNR/L (75°)	CNMG12/16	External turning, profiling	✓ Compatible
MCKNR/L (45°)	CNMG12/16	Face turning, corner machining	✓ Compatible
SCLCR/L (95°)	CNMG12	Internal boring, small diameter	✓ Compatible

For internal boring applications, select boring bars with minimum overhang of 4× diameter for optimal stability. Use dampened toolholders for long-overhang operations exceeding 6× diameter.

Packaging & Ordering Information

Item	Details
Manufacturer Part Number (MPN)	TAB00960
Model / ISO Code	CNMG120404XQ
Grade	CA515
Standard Pack Quantity	10 inserts per pack
Packaging Type	Plastic insert box with foam protection
Individual Labeling	Each insert laser-marked with grade and batch code
Minimum Order Quantity	1 pack (10 inserts)
Unit Price	$5.7 per insert
Warranty	Full manufacturer warranty against material defects

Catalog Meta Data

Attribute	Value
Product Family	Kyocera Turning Inserts – CNMG Series
Product Line	CA515 PVD-Coated Carbide Grade
Tool Category	Indexable Turning Insert
Machining Process	External / Internal Turning, Facing, Profiling
Machine Type	CNC Lathe, Turning Center, Multi-Tasking Machine
Industry Standards	ISO 1832, ANSI B212.4, JIS B 4120
Country of Manufacture	Japan
RoHS Compliance	Yes – Lead-free substrate and coating
Batch Traceability	Full lot number traceability available

Why Buy from Kyotow.com? We supply 100% genuine Kyocera industrial cutting tools backed by full manufacturer warranty. Every insert is verified authentic and stored in climate-controlled inventory to preserve coating integrity. Our technical team provides application support, parameter optimization, and bulk quotation services for manufacturing facilities worldwide.

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To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

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Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

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If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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Tags: CNMG120404XQ , CA515 , 80° Rhombic insert , 12mm IC , 0.4 mm nose radius , Kyocera , XQ chipbreaker , CA515 grade , 4.76 mm thick , PVD coated

Kyocera CNMG120404XQ CA515 TAB00960

International Shipping Note

Product Overview

ISO Designation Breakdown

Engineering Dimensions & Geometry

Grade Details – Key Grade Characteristics

Grade Comparison Matrix

Chipbreaker Profile

Recommended Applications & Workpiece Materials

Application Map by Operation

Recommended Cutting Conditions

Operating Guidelines

Toolholder Compatibility

Packaging & Ordering Information

Catalog Meta Data

Shipping & Stock Information │ 発送・在庫情報

Product Images & Technical Accuracy │ 正確な製品情報

Refund & Cancellation Policy │ 返品・キャンセルポリシー

Payments & Security │ 安全な決済方法

Fast & Reliable Worldwide Shipping │ 国際スピード郵便

Direct Supply Chain Transparency サプライチェーンの透明性

Domestic Sourced

100% Genuine

No Regional Markups

Information

My Account Information

Customer Service