Kyocera CNMG120404WP CA515 TAB00995 Universal - Universal Machining
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- Stock: In Stock
- Model: CA515
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAB00995
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Product Overview
The CNMG120404WP CA515 TAB00995 is a premium-grade indexable carbide turning insert manufactured by Kyocera. Designed for Universal Machining, this all-purpose insert delivers exceptional performance in CNC turning centers and milling machines. The WP chipbreaker geometry ensures superior chip control, reduced cutting forces, and extended tool life across a wide range of workpiece materials.
Engineered with a micro-grain carbide substrate and advanced PVD multi-layer coating, the CNMG120404WP maintains cutting edge integrity even under demanding thermal and mechanical loads. Whether you require mirror-finish surfaces or high-volume material removal, this insert provides the reliability and consistency expected from genuine Kyocera industrial tooling.
ISO Designation Breakdown
| Position | Code | Parameter | Specification |
|---|---|---|---|
| 1st Letter | C | Insert Shape | 80° Rhombic (Diamond) (80°) |
| 2nd Letter | N | Clearance Angle | 0° (Neutral) |
| 3rd Letter | M | Tolerance Class | ±0.05–0.15 mm (Precision) |
| 4th Letter | G | Hole / Chip Groove | Cylindrical hole + countersink |
| 5–6 Digits | 12 | Inscribed Circle (IC) | 12.70 mm (1/2") |
| 7–8 Digits | 04 | Insert Thickness | 4.76 mm (3/16") |
| 9–10 Digits | 04 | Nose Radius | 0.4 mm |
| Suffix | WP | Chipbreaker Profile | General-purpose chipbreaker balanced for wear resistance and chip control |
Engineering Dimensions & Geometry
| Parameter | Value | Notes |
|---|---|---|
| Inscribed Circle (IC) | 12.70 mm (1/2") | ISO 1832 standard measurement |
| Insert Thickness (S) | 4.76 mm (3/16") | Determines depth of cut capacity |
| Nose Radius (RE) | 0.4 mm | Affects surface finish and edge strength |
| Inscribed Circle Diameter (d) | 12.70 mm | Nominal size for toolholder selection |
| Corner Angle | 80° | Major cutting edge angle |
| Clearance Angle | 0° (Neutral) | Neutral for general applications |
| Tolerance Class | ±0.05–0.15 mm (Precision) | Ensures consistent indexing accuracy |
| Hole Specification | Cylindrical hole + countersink | For clamping and chip evacuation |
| Chipbreaker Width | 0.8–1.2 mm (typical) | Varies by chipbreaker geometry |
Grade Details – Key Grade Characteristics
The CA515 grade represents Kyocera's advanced PVD-coated carbide technology, specifically engineered for high-performance machining of ferrous and non-ferrous materials.
| Characteristic | Specification |
|---|---|
| Substrate Material | Micro-grain cemented carbide with high cobalt content |
| Coating Technology | PVD multi-layer TiAlN coating (CA515 series) |
| Hardness (HRA) | HRA 92.5 ± 0.5 |
| Coating Color | Bronze/Copper |
| Primary Applications | Steel, stainless steel, and high-temperature alloys |
| Cutting Speed Range | 80–350 m/min (depending on workpiece material) |
| Feed Rate Range | 0.05–0.50 mm/rev |
| Depth of Cut Range | 0.10–6.0 mm |
| Max Cutting Temp | Up to 900°C cutting edge temperature |
- Exceptional wear resistance in continuous cutting
- Superior thermal stability for high-speed machining
- Optimized coating adhesion prevents flaking
- Fine-grain substrate ensures edge sharpness retention
- Low coefficient of friction reduces built-up edge
Grade Comparison Matrix
| Grade | Coating | Workpiece Materials | Speed Range | Feed Range | Key Advantage |
|---|---|---|---|---|---|
| CA515 | PVD TiAlN | Steel, Stainless, High-Temp Alloys | 80–350 m/min | 0.05–0.50 mm/rev | High wear resistance, thermal stability |
| CA510 | PVD TiAlN | Steel, General Machining | 100–300 m/min | 0.10–0.40 mm/rev | Balanced performance, economical |
| CA530 | PVD TiAlN+TiN | Stainless Steel, Titanium | 60–200 m/min | 0.08–0.30 mm/rev | Superior anti-seizure properties |
Chipbreaker Profile
The WP chipbreaker on the CNMG120404WP is specifically engineered for universal machining operations. General-purpose chipbreaker balanced for wear resistance and chip control.
| Feature | WP Specification |
|---|---|
| Chipbreaker Type | WP – All-Purpose Insert |
| Intended Operation | Universal Machining |
| Chip Control | Optimized for steel machining |
| Rake Angle | Positive (optimized for WP profile) |
| Groove Depth | Medium–Deep (varies by insert size) |
| Land Width | 0.10–0.25 mm (precision ground) |
| Edge Preparation | T-land with honed edge (20–30 μm) |
Recommended Applications & Workpiece Materials
The CNMG120404WP CA515 is optimized for the following material groups and machining scenarios:
- Primary Materials: steel, stainless steel, cast iron
- Ideal Operations: External turning, face turning, profiling, and copy turning
- Surface Finish Capability: Ra 0.4–1.6 μm (depending on parameters and nose radius)
- Workpiece Condition: Suitable for continuous and lightly interrupted cuts
- Industry Sectors: Aerospace, automotive, energy, general manufacturing, mold & die
Application Map by Operation
| Operation Type | Suitability | Recommended Vc (m/min) | Conditions |
|---|---|---|---|
| External Turning | ✓ Excellent | 120–280 | Continuous to light interrupted |
| Internal Boring | ✓ Good | 120–280 | Stable workpiece recommended |
| Face Turning | ✓ Excellent | 120–280 | Optimal chip evacuation required |
| Profiling | ✓ Good | 120–280 | Use reduced feed for accuracy |
Recommended Cutting Conditions
| Parameter | Recommended Range | Optimal Starting Point | Priority |
|---|---|---|---|
| Cutting Speed (Vc) | 120–280 m/min | Mid-range value | Versatility |
| Feed Rate (fn) | 0.08–0.35 mm/rev | Lower third for finishing | Surface finish |
| Depth of Cut (ap) | 0.20–4.0 mm | 0.5–1.0 mm for testing | Chip formation |
| Coolant Recommendation | High-pressure soluble oil or synthetic | 5–8% concentration | Heat dissipation |
Note: Values are starting recommendations. Optimize based on machine rigidity, workpiece material hardness, and desired surface finish. Always begin with conservative parameters and increase gradually.
Operating Guidelines
- Edge Inspection: Visually inspect insert edges before installation. Do not use inserts with visible chipping or cracks.
- Toolholder Condition: Ensure toolholder pocket is clean and free of debris. Worn or damaged seats will reduce insert life and machining accuracy.
- Clamping Force: Apply manufacturer-recommended torque to clamping screws. Over-tightening can fracture the insert; under-tightening causes vibration.
- Indexing Procedure: Rotate or flip insert to a fresh edge when flank wear reaches 0.2–0.3 mm, or when surface finish degrades beyond specification.
- Coolant Application: Direct coolant flow to the cutting zone. Avoid intermittent coolant application which can cause thermal shock.
- Storage: Store inserts in original packaging away from moisture and corrosive environments. Handle with clean gloves to prevent contamination.
- Safety: Always wear appropriate PPE when handling sharp cutting tools. Dispose of worn inserts according to local metal waste regulations.
Toolholder Compatibility
The CNMG120404WP with IC 12 mm requires compatible toolholders designed for CNMG inserts. The following Kyocera and industry-standard holders are verified compatible:
| Toolholder Series | Insert Size | Application | Compatibility |
|---|---|---|---|
| MCLNR/L (95°) | CNMG12/16 | External turning, general purpose | ✓ Compatible |
| MCBNR/L (75°) | CNMG12/16 | External turning, profiling | ✓ Compatible |
| MCKNR/L (45°) | CNMG12/16 | Face turning, corner machining | ✓ Compatible |
| SCLCR/L (95°) | CNMG12 | Internal boring, small diameter | ✓ Compatible |
For internal boring applications, select boring bars with minimum overhang of 4× diameter for optimal stability. Use dampened toolholders for long-overhang operations exceeding 6× diameter.
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number (MPN) | TAB00995 |
| Model / ISO Code | CNMG120404WP |
| Grade | CA515 |
| Standard Pack Quantity | 10 inserts per pack |
| Packaging Type | Plastic insert box with foam protection |
| Individual Labeling | Each insert laser-marked with grade and batch code |
| Minimum Order Quantity | 1 pack (10 inserts) |
| Unit Price | $5.7 per insert |
| Warranty | Full manufacturer warranty against material defects |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | Kyocera Turning Inserts – CNMG Series |
| Product Line | CA515 PVD-Coated Carbide Grade |
| Tool Category | Indexable Turning Insert |
| Machining Process | External / Internal Turning, Facing, Profiling |
| Machine Type | CNC Lathe, Turning Center, Multi-Tasking Machine |
| Industry Standards | ISO 1832, ANSI B212.4, JIS B 4120 |
| Country of Manufacture | Japan |
| RoHS Compliance | Yes – Lead-free substrate and coating |
| Batch Traceability | Full lot number traceability available |
Why Buy from Kyotow.com? We supply 100% genuine Kyocera industrial cutting tools backed by full manufacturer warranty. Every insert is verified authentic and stored in climate-controlled inventory to preserve coating integrity. Our technical team provides application support, parameter optimization, and bulk quotation services for manufacturing facilities worldwide.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
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Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
