Kyocera CCMT060202WP CA515 TAB00445 - Steel & SS Roughing
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- Stock: In Stock
- Model: CA515
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAB00445
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Product Overview
The Kyocera CCMT060202WP CA515 TAB00445 is a premium roughing insert engineered for steel & ss roughing. Manufactured in Japan, this CCMT-series insert features an 6.35 mm (1/4") inscribed circle, 2.38 mm thickness, and a 0.2 mm nose radius. The CA515 grade with TiAlN PVD coating delivers exceptional wear resistance, thermal stability, and extended tool life across steel and stainless steel workpieces.
ISO Designation Breakdown
| Position | Code | Meaning |
|---|---|---|
| 1–2 | CC | 80° Rhombic shape, 7° clearance angle |
| 3 | M | Tolerances: ±0.05 mm (I.C.), ±0.08 mm (T) |
| 4 | T | With cylindrical hole (chipbreaker & clamping hole) |
| 5–6 | 06 | Inscribed circle: 6.35 mm (1/4") |
| 7–8 | 02 | Insert thickness: 2.38 mm |
| 9–10 | 0.2 | Nose radius: 0.2 mm |
| 11+ | WP | Heavy-Duty Roughing |
Engineering Dimensions & Geometry
| Parameter | Value | Notes |
|---|---|---|
| Inscribed Circle (d) | 6.35 mm (1/4") | ISO standard measurement |
| Insert Thickness (s) | 2.38 mm | Nominal thickness |
| Nose Radius (r) | 0.2 mm | Corner geometry for strength/finish |
| Clearance Angle | 7° | Reduces rubbing on workpiece |
| Inscribed Circle Tolerance | ±0.05 mm | M-class tolerance |
| Thickness Tolerance | ±0.08 mm | M-class tolerance |
| Hole Diameter | Standard clamping bore | Compatible with lever-lock holders |
Grade Details – Key Grade Characteristics
CA515 is a PVD-coated cemented carbide grade featuring a multi-layer TiAlN coating over a fine-grained WC-Co substrate. Key characteristics:
- Coating: TiAlN (Titanium Aluminum Nitride) PVD multi-layer — provides exceptional oxidation resistance up to 900°C and superior hardness.
- Substrate: Fine-grained tungsten carbide with cobalt binder — offers high toughness and resistance to plastic deformation.
- Color Code: Bronze/Gold (typical for TiAlN coatings).
- Primary Application: Medium to high-speed turning of steel, stainless steel, and alloy steels.
- Edge Preparation: Heavy edge hone and reinforced corner; designed for maximum edge stability under high loads.
Grade Comparison Matrix
| Grade | Coating | Best For | Speed Range |
|---|---|---|---|
| CA515 | TiAlN PVD | Steel, Stainless Steel | Medium–High |
| CA525 | TiAlN PVD | Hard Steel, Interrupted | Medium |
| CA530 | TiAlN PVD | Stainless, Heat-Resistant | Medium–High |
Chipbreaker Profile
Wide, reinforced chipbreaker with strong edge preparation. Built for high-feed roughing and interrupted cuts.
Recommended Applications & Workpiece Materials
This insert is optimized for the following materials:
- Carbon Steel: C35, C45, C50, 1045, 4140 — Excellent chip control and surface finish.
- Alloy Steel: 4340, 8620, 16MnCr5 — Stable performance under varying depths of cut.
- Stainless Steel: 304, 316, 420 — Reduced built-up edge and extended tool life.
- Tool Steel: H13, D2 (pre-hardened) — Requires moderate speeds; grade handles well up to 45 HRC.
Not Recommended: Cast iron (gray/ductile), non-ferrous metals (aluminum, copper), or titanium alloys. For these materials, consider CA310 or specialized grades.
Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| External Turning | Excellent | Primary application |
| Internal Turning | Good | Use with boring bars |
| Facing | Excellent | Stable under radial loads |
| Profiling | Good | Small nose radius preferred |
Recommended Cutting Conditions
Parameters are indicative; always optimize for your specific machine, setup, and material condition.
| Parameter | Range | Unit | Optimal |
|---|---|---|---|
| Cutting Speed (Vc) | 120–220 | m/min | Middle of range |
| Feed Rate (fn) | 0.20–0.50 | mm/rev | Per application |
| Depth of Cut (ap) | 1.0–3.0 | mm | Per application |
Operating Guidelines
- Robust setup mandatory; use shortest possible tool overhang.
- Flood coolant or high-pressure coolant to manage heat in heavy cuts.
- Check for crater wear regularly; index insert before corner breakdown.
Toolholder Compatibility
This CCMT insert is designed for 80° rhombic toolholders with lever or screw clamping systems. Recommended holders:
- External Turning: SCLCR/L-06, MCLNR/L-06, DCLNR/L-06, CCGT-06 Holders
- Internal Turning: SCLCR/L boring bars with matching seat size.
- Clamping: Lever-lock (P) or screw-lock (S) systems compatible with 80° rhombic seats.
Tip: Ensure holder seat angle matches insert clearance (7°) and use precision-ground seats for best repeatability.
Packaging & Ordering Information
| MPN | TAB00445 |
| Pack Size | 10 inserts per pack |
| Unit Price | $4.20 per insert |
| Min. Order | 10 units (1 pack) |
| Warranty | Full manufacturer warranty |
Catalog Meta Data
| Product Series | CCMT Rhombic Turning Inserts |
| ISO Classification | CCMT 06020.2WP |
| Manufacturer | Kyocera Corporation, Japan |
| Grade Family | CA500 Series (PVD Coated) |
| Insert Material | Cemented Carbide (WC-Co) |
| Coating | TiAlN PVD Multi-Layer |
| Standard | ISO 1832, JIS B 4120 |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
