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Kyocera 1/4 TX SGS58823 2FL 3XD IC Drill - CNC Steel

Kyocera 1/4 TX SGS58823 2FL 3XD IC Drill - CNC Steel
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Kyocera 1/4 TX SGS58823 2FL 3XD IC Drill - CNC Steel
$117.31 USD
$195.51 USD
1 or more $117.31 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGS58823
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Product Overview

The Kyocera 1/4 2FL 3XD TX IC Solid Carbide Drill (SGS58823) is a precision-engineered holemaking tool designed for deep-hole CNC machining in steel, stainless steel, and cast iron applications. Manufactured in Japan to exacting OEM standards, this 1/4 diameter drill features a 2-flute design with 3×D flute length, optimized for extended reach drilling with stable chip evacuation and superior hole quality in through-hole and blind-hole operations.

With its advanced TX-grade PVD coating and proprietary point geometry, the SGS58823 delivers reduced cutting forces, extended tool life, and consistent dimensional accuracy across high-volume production environments. The IC (internal coolant) capability enhances chip flushing and heat dissipation in deep-hole applications.

ISO Designation Breakdown

DesignatorParameterValue
DCCutting Diameter6.35 mm (0.25")
LCFFlute Length19.05 mm (0.75")
OALOverall Length66.75 mm (2.628")
DCONShank Diameter6.35 mm (0.25")
NOFNumber of Flutes2
PLDPoint Length / Depth Ratio3×D
GRADECarbide Grade & CoatingTX (TiAlN PVD)
COOLANTCoolant SupplyInternal Coolant (IC)
MPNManufacturer Part NumberSGS58823

Engineering Dimensions & Geometry

DimensionMetricImperialTolerance
Cutting Diameter (DC)6.35 mm0.25"h5
Flute Length (LC)19.05 mm0.75"+0/-0.5 mm
Overall Length (OAL)66.75 mm2.628"+0/-1.0 mm
Shank Diameter (DCON)6.35 mm0.25"h6
Point Angle140°±2°
Helix Angle30°±2°
Core Thickness1.78 mm0.07"±0.02 mm
Coolant Hole Diameter0.95 mm0.0375"±0.01 mm

Grade Details — Key Grade Characteristics

The TX Grade is a premium submicron carbide substrate featuring a multi-layer TiAlN PVD coating engineered specifically for high-speed drilling in ferrous materials. Key characteristics include:

  • Substrate: Ultra-fine grain WC-Co (12% Co) for high toughness and edge stability
  • Coating: Nano-structured TiAlN PVD layer (3–4 µm) with exceptional thermal stability up to 900°C
  • Hardness: 1,650 HV (substrate) / 3,200 HV (coating)
  • Transverse Rupture Strength: 3,800 MPa
  • Oxidation Resistance: Superior red-hardness for dry and MQL machining
  • Friction Coefficient: 0.35–0.40 (reduces built-up edge in steel)

Grade Comparison Matrix

GradeCoatingPrimary MaterialMax Speed (m/min)Best For
TXTiAlN PVDSteel, Cast Iron100High-speed, general purpose
PV7020TiAlN + TiNStainless Steel80Corrosion-resistant alloys
CA6535TiCNCarbon Steel70Economical high-volume jobs
PR1535AlCrNHardened Steel (>45 HRC)60Hard material drilling

Point Geometry & Chipbreaker Profile

The SGS58823 utilizes a thinned-web 140° split-point geometry with a proprietary margin design that minimizes wandering on entry and reduces thrust forces by up to 25% compared to standard chisel-edge drills. The internal coolant (IC) channels are strategically positioned to direct coolant directly to the cutting edges for optimal heat dissipation in deep-hole applications.

Geometry FeatureSpecificationPerformance Benefit
Point Angle140° with web thinningSelf-centering, reduced walk-off
Margin Width12% of diameterStable wall contact, improved hole straightness
Helix Angle30°Efficient chip evacuation in deep holes
ChipbreakerParabolic flute with polished gashSmall, manageable chip segments
Edge PrepT-land + hone (0.03 mm)Edge strength without micro-chipping
Coolant Channels2 internal through-coolant holesDirect coolant to cutting edge, improved chip flushing

Recommended Applications & Workpiece Materials

  • Carbon Steel: 1018, 1045, A36 (up to 300 HB)
  • Alloy Steel: 4140, 4340, 8620 (pre-hardened up to 32 HRC)
  • Cast Iron: Gray cast iron (GJL-250), ductile iron (GJS-500)
  • Stainless Steel: 304, 316 (moderate speeds recommended)
  • Tool Steel: O1, A2, D2 (annealed condition)

Not recommended: Titanium alloys, nickel-based superalloys (Inconel), or hardened steels above 45 HRC without specialized grade selection.

Application Map by Operation

Operation TypeSuitabilityMax DepthNotes
Through-Hole Drilling★★★★★ Excellent3×DOptimal chip evacuation
Blind-Hole Drilling★★★★☆ Very Good3×DUse peck cycle for deep holes
Enlarging / Reaming★★★☆☆ Good1×DReduce feed by 30%
Spot Drilling★★★★☆ Very Good0.5×DSplit point self-centers
Deep Hole Drilling★★★★☆ Very Good3×DInternal coolant essential

Recommended Cutting Conditions

Parameters below are starting recommendations for medium-carbon steel (1045) using internal coolant (IC) delivery. Adjust based on machine rigidity, workpiece fixturing, and coolant pressure.

ParameterValueNotes
Cutting Speed (Vc)80–100 m/minReduce 20% for stainless steel
Spindle Speed (n)4,010 RPMCalculated for 6.35 mm diameter
Feed per Revolution (fn)0.25 mm/rev0.1–0.15 × D for steel
Feed per Tooth (fz)0.125 mm/tooth2-flute design
Peck Depth1.0–1.5 × DEssential for blind holes >2×D
Coolant Pressure70–100 bar (IC)Minimum 50 bar for effective chip flushing
Coolant Type5–8% soluble oil emulsionOr synthetic for stainless steel

Operating Guidelines

  • Tool Runout: Maintain TIR ≤ 0.01 mm at the tool point. Excessive runout accelerates corner wear and reduces hole tolerance.
  • Entry Angle: Ensure workpiece surface is perpendicular to spindle axis within 0.5°. Use a spot drill or center drill for irregular surfaces.
  • Peck Cycle: For depths exceeding 2.0×D, implement a full-retract peck cycle to clear chips and allow coolant penetration. Recommended peck depth: 1.0–1.5×D.
  • Chip Control: Monitor chip color. Blue or straw-colored chips indicate optimal heat transfer. Dark blue or black chips signal excessive heat—reduce speed or increase feed.
  • Coolant Filtration: Maintain coolant filtration at 25 µm or finer to prevent clogging of internal coolant channels.
  • Tool Change Criteria: Replace the drill when flank wear (VB) reaches 0.15 mm, or when burr formation on the exit edge becomes excessive.
  • Re-sharpening: Not recommended. These solid carbide drills are designed as disposable precision tools. Re-sharpening alters the web thinning and coating integrity.

Toolholder Compatibility

Holder TypeCompatibilityClamp ForceRunout Capability
Hydraulic Chuck (HSK-A63)★★★★★ ExcellentHigh, uniform≤ 0.005 mm TIR
Shrink Fit (HSK-A63)★★★★★ ExcellentVery high≤ 0.003 mm TIR
ER Collet (ER25/ER32)★★★★☆ Very GoodMedium-high≤ 0.010 mm TIR
Drill Chuck (Keyless)★★★☆☆ GoodMedium≤ 0.020 mm TIR

Note: For optimal performance and hole quality, use hydraulic or shrink-fit holders. ER collets are acceptable for general-purpose work; standard drill chucks should be reserved for manual operations only.

Packaging & Ordering Information

ItemDetails
Manufacturer Part NumberSGS58823
Quantity per Package1 piece (individually packed)
Packaging TypePlastic protective tube with foam insert
Label InformationBarcode, ISO designation, batch code, coating date
Minimum Order Quantity1
WarrantyFull manufacturer defect warranty (90 days from invoice)

Catalog Meta Data

AttributeValue
Product FamilyKyocera SGS Series Solid Carbide Drills
Series Designation588xx (2FL 3XD TX IC)
Tool CategorySolid Carbide Twist Drill with Internal Coolant
ISO 513 Application GroupP15–P30 (Steel), K20–K30 (Cast Iron)
DIN StandardDIN 6537 (short series, 3×D)
ANSI StandardANSI B94.11M (fractional & letter sizes)
Country of ManufactureJapan
Batch TraceabilityLaser-marked on shank (batch + diameter)

Specifications are subject to change without notice. Always refer to the latest manufacturer catalog for critical applications. For technical support or application-specific recommendations, contact our CNC tooling specialists.

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This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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