Kyocera SET Carbide SGS30590 Ballnose | Mill - All Sizes Kyotow.com
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGS30774
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Product Overview
The Kyocera SGS SGS30590 is a multi-piece solid-carbide ball nose end mill set from the Kyocera SGS non-ferrous milling program. Every tool is a 3-flute, uncoated micro-grain carbide ball nose mill, covering the most-used fractional diameters for aluminum machining, prototyping and toolroom work.
The 3-flute layout opens deep chip gullets for gummy aluminum alloys, and the odd flute count suppresses harmonic chatter. All tools arrive in a fitted storage case that protects cutting edges and keeps sizes organized at the machine.
ISO Designation Breakdown
| Code Segment | Value | Meaning |
|---|---|---|
| Series Prefix | SGS | Kyocera SGS solid-carbide end mill series (305xx 3FL non-ferrous line) |
| Set Code | 30590 | Factory set identifier — multi-size ball nose assortment |
| Flute Count | 3FL | Three-flute layout — open gullets for aluminum, anti-chatter odd count |
| End Style | BN | Ball nose — full-radius tip |
| Grade | Uncoated | Diamond-polished micro-grain carbide, no coating |
Engineering Dimensions & Geometry
Typical set contents (every tool: 3-flute, ball nose, 30° helix, uncoated):
| Size in Set | Diameter (mm) | Ball Radius | Shank | Typical OAL |
|---|---|---|---|---|
| 1/8" | 3.175 | 1/16" | 1/8" | 2-1/2" – 3" |
| 3/16" | 4.763 | 3/32" | 3/16" | 2-1/2" – 3" |
| 1/4" | 6.350 | 1/8" | 1/4" | 2-1/2" – 3" |
| 5/16" | 7.938 | 5/32" | 5/16" | 2-1/2" – 3" |
| 3/8" | 9.525 | 3/16" | 3/8" | 2-1/2" – 3" |
| 1/2" | 12.700 | 1/4" | 1/2" | 2-1/2" – 3" |
| Common Geometry | Specification |
|---|---|
| Diameter Tolerance | +0.000 / −0.0005" |
| Helix Angle | 30° |
| Tip Geometry | Full ball radius, center-cutting |
| Surface Finish | Diamond-polished flutes |
Grade Details - Key Grade Characteristics
| Characteristic | Specification |
|---|---|
| Substrate | Ultra-fine micro-grain WC-Co carbide (0.4–0.6 µm grain size) |
| Coating | Uncoated, diamond-polished flutes (low-friction) — all tools |
| Substrate Hardness | ≈92.5 HRA (≈1,750 HV) |
| Edge Sharpness | Honed ≤5 µm edge preparation for free cutting |
| Transverse Rupture Strength | ≥3,800 MPa |
| Key Benefit | Sharp, anti-adhesion edges for aluminum, brass, copper & plastics |
Grade Comparison Matrix
| Attribute | Uncoated 3FL (this set) | TiAlN Coated 4FL | General-Purpose Carbide |
|---|---|---|---|
| Chip Evacuation (Aluminum) | ★★★★★ | ★★★☆☆ | ★★★☆☆ |
| Edge Sharpness | ★★★★★ | ★★★★☆ | ★★★☆☆ |
| Heat Resistance | ★★★☆☆ | ★★★★★ | ★★★☆☆ |
| Aluminum / Non-Ferrous | Excellent | Good | Good |
| Steels & Stainless | Fair | Excellent | Fair |
| Relative Tool Life (in Al) | Baseline +20% | Baseline | 0.7× baseline |
Chipbreaker Profile
Every tool in the set controls chips through its flute and gash geometry:
- Extra-deep polished gullets — fewer flutes means more room per flute, so long aluminum chips evacuate freely.
- 30° helix lifts chips smoothly out of the cut with low cutting forces.
- Odd (3) flute count breaks up harmonic vibration for chatter-free finishes.
- Center-cutting gash allows plunging and ramping entries without a pilot hole.
Recommended Applications & Workpiece Materials
| Workpiece Material (ISO Class) | Suitability | Notes |
|---|---|---|
| ISO N — Aluminum & aluminum alloys | Excellent | Primary application — slotting, profiling, 3D work |
| ISO N — Brass, copper, bronze | Excellent | High-speed finishing |
| Plastics / Composites (Acrylic, PEEK, G10) | Excellent | Burr-free trimming & engraving |
| ISO P — Low-carbon steels | Good | Light finishing passes |
| ISO M — Stainless steels | Fair | Finishing only, flood coolant |
| ISO H — Hardened steels | Not recommended | Use TiAlN-coated variant |
Application Map by Operation
| Milling Operation | Suitability | Guideline |
|---|---|---|
| 3D Contouring & Surfacing | ★★★★★ | Stepover ≤ 5–10% of D for mirror finishes |
| Aluminum Mold Finishing | ★★★★★ | Tilt tool 10–15° off flat areas |
| Fine Fillet & Radius Work | ★★★★★ | Match ball radius to part fillet |
| Engraving | ★★★★☆ | Use minimum quantity lubrication |
| Rest Milling | ★★★★☆ | Pick set size to match corner radius |
| Full Slotting | ★★☆☆☆ | Not recommended — use square-end set |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed | Feed per Tooth (per tool size) |
|---|---|---|
| Aluminum / Aluminum Alloys | 400 SFM | 0.8% of tool diameter |
| Brass / Copper / Bronze | 300 SFM | 0.8% of tool diameter |
| Plastics / Composites | 400 SFM | 0.8% of tool diameter |
| Mild / Low-Carbon Steel | 110 SFM | 0.6% of tool diameter |
| Stainless Steel (304/316) | 75 SFM | 0.5% of tool diameter |
RPM = SFM × 3.82 ÷ tool diameter. Starting values for rigid setups.
Operating Guidelines
- Keep tool-holder runout below 0.0004" (10 µm) TIR on every size.
- Use the shortest possible gauge length for maximum rigidity.
- In aluminum, use air blast or mist; avoid heavy flood coolant that thermally shocks the edge.
- Climb mill whenever machine rigidity allows for better finish and tool life.
- Return each tool to its fitted slot after use — loose carbide tools chip each other.
- Replenish individual sizes from the same 305xx series as they wear.
Toolholder Compatibility
| Holder System | Specification | Notes |
|---|---|---|
| ER Collet Chuck | ER16 / ER20 collets per shank size | Best all-round choice for aluminum milling |
| Shrink-Fit Holder | Sized to shank | ≤3 µm runout for finishing |
| Side-Lock (Weldon) Holder | Sized to shank | Maximum grip for heavy slotting |
| Hydraulic Chuck | Sized to shank | Vibration damping for fine finishes |
| Spindle Interface | BT40, CAT40, HSK-A63 adapters | Match to machine spindle |
Packaging & Ordering Information
| Item | Detail |
|---|---|
| Ordering Code (MPN) | SGS30590 |
| Unit of Sale | 1 set (fitted storage case with individual tool slots) |
| Minimum Order Quantity | 1 set |
| Country of Origin | Japan |
| Catalog Page Reference | Kyocera SGS Solid Carbide End Mill catalog, 305xx 3FL set series |
| Warranty | Full manufacturer warranty against defects in material and workmanship |
Catalog Meta Data
| Field | Value |
|---|---|
| Product ID | 21453 |
| MPN / SKU | SGS30590 |
| Brand / Manufacturer | Kyocera (SGS) |
| Model | ENDMILL SET 3FL BN |
| Grade | Uncoated Micro-Grain Carbide |
| Net Weight | 0.1 kg |
| List Price | $423.10 USD |
| Availability | In stock |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
