Kyocera 1.0 TiAlN SGS30848 Endmill | Endmill - Grooving Kyotow.com
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGS30848
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Product Overview
The Kyocera SGS 1.0 SGS30848 is a solid-carbide 3-flute, square-end end mill with TA (TiAlN) coating. The 1.0″ (25.4 mm) cutting diameter on a rigid 1" shank is built for grooving, profiling and pocketing in steels and cast metals.
The 3-flute layout opens deep chip gullets and suppresses harmonic chatter, while the TiAlN (Titanium Aluminum Nitride) coating adds a hard, heat-resistant surface layer that extends tool life up to 3× in steels, stainless alloys, cast iron and hardened materials.
ISO Designation Breakdown
| Code Segment | Value | Meaning |
|---|---|---|
| Series Prefix | SGS | Kyocera SGS solid-carbide end mill series |
| Size Code | 30848 | Factory size identifier mapped to 1.0″ (25.4 mm) cutting diameter |
| Flute Count | 3FL | Three-flute layout — open gullets, anti-chatter odd count |
| End Style | SQ | Square-end (flat-bottom) geometry for floors and 90° shoulders |
| Coating Code | TA | TiAlN (Titanium Aluminum Nitride) PVD coating |
Engineering Dimensions & Geometry
| Parameter | Imperial | Metric | |
|---|---|---|---|
| Cutting Diameter (D) | 1.0" | 25.4 mm | |
| Diameter Tolerance | +0.0000 / −0.0005" | +0.000 / −0.013 mm | |
| Length of Cut (LOC) | 3.0" | 76.2 mm | |
| Shank Diameter | 1" | 25.4 mm | |
| Overall Length (OAL) | 4-1/4" (4.250") | 108.0 mm | |
| Number of Flutes | 3 | 3 | |
| Helix Angle | 30° | 30° | |
| Tip Geometry | Square end, center-cutting | Tip Geometry | Square end, center-cutting |
| Coating | TiAlN, 1–3 µm PVD | Coating | TiAlN, 1–3 µm PVD |
Grade Details - Key Grade Characteristics
| Characteristic | Specification |
|---|---|
| Substrate | Ultra-fine micro-grain WC-Co carbide (0.4–0.6 µm grain size) |
| Coating | TiAlN (Titanium Aluminum Nitride), PVD, 1–3 µm |
| Coating Hardness | ≈3,300 HV0.05 |
| Substrate Hardness | ≈92.5 HRA (≈1,750 HV) |
| Max. Service Temperature | 900°C (coating oxidation threshold) |
| Transverse Rupture Strength | ≥3,800 MPa |
| Key Benefit | Heat- and wear-resistant edge for steels, stainless, cast iron & dry machining |
Grade Comparison Matrix
| Attribute | TiAlN Coated (this tool) | TiCN Coated | Uncoated Carbide |
|---|---|---|---|
| Abrasion Resistance | ★★★★☆ | ★★★★★ | ★★★★☆ |
| Heat Resistance | ★★★★★ | ★★★☆☆ | ★★★☆☆ |
| Edge Sharpness | ★★★★☆ | ★★★★☆ | ★★★★★ |
| Steels & Cast Iron | Excellent | Excellent | Fair |
| Aluminum / Non-Ferrous | Good | Not recommended | Excellent |
| Relative Tool Life (in steel) | Up to 3× baseline | Up to 2× baseline | Baseline |
Chipbreaker Profile
Chip control on this 3-flute tool comes from its flute and gash geometry:
- Extra-deep polished gullets — fewer flutes means more room per flute, so chips clear before they pack.
- 30° helix lifts chips smoothly out of the cut with low cutting forces.
- Odd (3) flute count breaks up harmonic vibration for chatter-free finishes.
- Center-cutting gash allows plunging and ramping entries without a pilot hole.
Recommended Applications & Workpiece Materials
| Workpiece Material (ISO Class) | Suitability | Notes |
|---|---|---|
| ISO P — Carbon & alloy steels (≤45 HRC) | Excellent | Primary application — slotting & finishing |
| ISO M — Stainless steels (303/304/316) | Very Good | Light radial engagement, steady feed |
| ISO K — Cast irons | Excellent | Dry machining capable |
| ISO N — Aluminum & copper alloys | Good | Use air blast / MQL to avoid built-up edge |
| ISO S — Titanium & heat-resistant alloys | Good | Low SFM, rigid setup |
| ISO H — Hardened steels (45–55 HRC) | Good | Finishing passes only |
Application Map by Operation
| Milling Operation | Suitability | Guideline |
|---|---|---|
| Full Slotting | ★★★★☆ | Axial DOC ≤ 0.5×D (0.5"), reduce feed 20% |
| Side Milling / Profiling | ★★★★★ | Radial WOC 5–15% of D for best finish |
| Pocketing | ★★★★☆ | Ramping entry at 3–5° |
| Thin-Wall Milling | ★★★★★ | Odd flute count minimizes chatter marks |
| Plunging | ★★★☆☆ | Center-cutting; peck in 0.5×D steps |
| 3D Contouring | ★★★☆☆ | Square end — use ball nose variant for 3D work |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed | Spindle Speed | Feed per Tooth | Feed Rate (3FL) |
|---|---|---|---|---|
| Mild / Low-Carbon Steel | 140 SFM | 500 RPM | 0.0060"/tooth | 9.0 IPM |
| Alloy Steel (≤35 HRC) | 110 SFM | 400 RPM | 0.0060"/tooth | 7.2 IPM |
| Stainless Steel (304/316) | 90 SFM | 300 RPM | 0.0060"/tooth | 5.4 IPM |
| Cast Iron | 150 SFM | 600 RPM | 0.0060"/tooth | 10.8 IPM |
| Titanium Alloys | 60 SFM | 200 RPM | 0.0060"/tooth | 3.6 IPM |
| Hardened Steel (45–55 HRC) | 50 SFM | 200 RPM | 0.0060"/tooth | 3.6 IPM |
Starting recommendations for rigid setups; adjust ±20% for machine stiffness and holder runout.
Operating Guidelines
- Keep tool-holder runout below 0.0004" (10 µm) TIR — runout is the leading cause of premature edge failure.
- Use the shortest possible gauge length for maximum rigidity.
- TiAlN performs best hot — dry or MQL machining is preferred in steels; use air blast in aluminum.
- Climb mill whenever machine rigidity allows for better finish and tool life.
- Start at 70% of recommended feed and speed, then optimize upward in 10% steps.
- Retire the tool at the first sign of edge chipping or size drift.
Toolholder Compatibility
| Holder System | Specification | Notes |
|---|---|---|
| ER Collet Chuck | ER16 / ER20 collet, 1" bore | Best all-round choice |
| Shrink-Fit Holder | 1" bore | ≤3 µm runout for finishing |
| Side-Lock (Weldon) End Mill Holder | 1" bore | Maximum grip for slotting |
| Hydraulic Chuck | 1" bore | Excellent vibration damping |
| Spindle Interface | BT40, CAT40, HSK-A63 or straight-shank adapters | Match to machine spindle |
Packaging & Ordering Information
| Item | Detail |
|---|---|
| Ordering Code (MPN) | SGS30848 |
| Unit of Sale | 1 piece (individually packaged in protective plastic tube) |
| Minimum Order Quantity | 1 piece |
| Country of Origin | Japan |
| Catalog Page Reference | Kyocera SGS Solid Carbide End Mill catalog, TA-coated 3FL series |
| Warranty | Full manufacturer warranty against defects in material and workmanship |
Catalog Meta Data
| Field | Value |
|---|---|
| Product ID | 21547 |
| MPN / SKU | SGS30848 |
| Brand / Manufacturer | Kyocera (SGS) |
| Model | 1.0 ENDMILL 3FL SQ TA |
| Grade | TiAlN Coated Micro-Grain Carbide |
| Net Weight | 0.1 kg |
| List Price | $397.20 USD |
| Availability | In stock |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
