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Kyocera 0.008 2FL SQ ENDMILL SGM02204 - Micro Machining

Kyocera 0.008 2FL SQ ENDMILL SGM02204 - Micro Machining
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Kyocera 0.008 2FL SQ ENDMILL SGM02204 - Micro Machining
$25.64 USD
$42.74 USD
1 or more $25.64 USD
  • Stock: In Stock
  • Model: ENDMILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGM02204
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Product Overview

The Kyocera 0.008 2FL SQ ENDMILL SGM02204 is a precision-engineered solid carbide micro endmill designed for high-performance CNC milling operations. Manufactured in Japan using ultra-fine grain carbide substrate with advanced TA (TiAlN) coating, this tool delivers exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding micro-machining applications.

Engineered specifically for 0008" diameter operations, this 2fl square endmill is ideal for slotting, profiling, and pocketing in steel, stainless steel, and non-ferrous materials. The optimized helix geometry minimizes cutting forces and enhances chip evacuation, ensuring consistent and repeatable results across high-volume production runs.

ISO Designation Breakdown

Designation ElementValue / Meaning
Series CodeSGM — Solid Carbide Micro Endmill Series
Flute Count2FL — Two-flute design for optimal chip evacuation
End GeometrySQ — Square end (0° corner radius)
CoatingTA — TiAlN (Titanium Aluminum Nitride) multi-layer PVD coating
Grade / MPNSGM02204 — Product-specific material grade identifier
Cutting Diameter0.008" (0.203 mm)

Engineering Dimensions & Geometry

ParameterSpecification
Cutting Diameter (D1)0.008" (0.203 mm)
Flute Length (L2)0.024" (0.610 mm)
Overall Length (L1)1.5" (38.1 mm)
Shank Diameter (D2)1/8" (3.175 mm)
Corner Radius0 (Square end)
Helix Angle30°
Number of Flutes2
End GeometrySquare (SQ)
Tool MaterialSolid Carbide (Ultra-fine grain)
CoatingTA (TiAlN Multi-layer PVD)

Grade Details — Key Grade Characteristics

The SGM02204 grade represents Kyocera's premium solid carbide substrate combined with an advanced TiAlN (Titanium Aluminum Nitride) PVD coating system. This grade is specifically engineered for high-speed machining of ferrous and non-ferrous materials in the micro-diameter range.

CharacteristicSpecification
Substrate MaterialUltra-fine grain carbide
Coating SystemTA (TiAlN)
Hardness RangeHRC 50-55
Primary ApplicationGeneral purpose, steel & stainless steel
Surface Finish CapabilityExcellent
Coating ColorDark Bronze / Copper
Max Operating Temp900°C (coating)

Grade Comparison Matrix

GradeCoatingIdeal ForHardness
SGM-TA SeriesTiAlNSteel, Stainless Steel, Hardened SteelHRC 50-55
SGM-TN SeriesTiNGeneral purpose, low-carbon steelHRC 45-50
SGM-DLC SeriesDLCAluminum, Copper, Non-ferrousHRC 40-45
SGM-CR SeriesCrNTitanium, Inconel, SuperalloysHRC 48-52

Chipbreaker Profile

The 0.008 2FL SQ endmill features an optimized chipbreaker geometry specifically designed for micro-machining applications. The two-flute design with 30° helix angle provides:

  • Superior Chip Evacuation: Wide flute gullets prevent chip re-cutting and built-up edge formation
  • Reduced Cutting Forces: Optimized rake angle minimizes deflection in slender tools
  • Enhanced Surface Finish: Consistent chip formation delivers mirror-quality surface finishes
  • Stable Machining: Balanced flute geometry reduces vibration and chatter

Recommended Applications & Workpiece Materials

Material GroupMaterial ExamplesPerformance Rating
Carbon SteelC45, C50, 1045, 4140★★★★★ Excellent
Stainless Steel304, 316, 17-4PH, 420★★★★★ Excellent
Tool SteelH13, D2, M2, O1★★★★☆ Very Good
Hardened SteelUp to HRC 55★★★★☆ Very Good
Cast IronGG25, GGG40, FC250★★★★☆ Very Good
Aluminum Alloys6061, 7075, 2024★★★★★ Excellent
Copper / BrassC110, C360, C464★★★★☆ Very Good

Application Map by Operation

Operation TypeSuitabilityNotes
Slotting (Full Radial)RecommendedUp to 1xD depth; use climb milling where possible
Side Milling / ProfilingHighly RecommendedOptimal at 0.5xD–1.0xD radial engagement
PocketingRecommendedTrochoidal paths recommended for deep pockets
PlungingLimitedCenter-cutting capability; reduce feed by 50%
Ramping / Helical EntryRecommendedMax ramp angle 2°–3° for micro tools
3D ContouringHighly RecommendedExcellent for mold & die micro-features

Recommended Cutting Conditions

ParameterCarbon SteelStainless SteelAluminum
Cutting Speed (Vc)30-50 m/min20-35 m/min100-150 m/min
Feed per Tooth (fz)0.003-0.008 mm/tooth0.003-0.008 mm/tooth0.003-0.008 mm/tooth
Axial Depth (ap)0.05-0.15 mm0.05-0.15 mm0.05-0.15 mm
Radial Depth (ae)0.05-0.10 mm0.05-0.10 mm0.05-0.10 mm

Note: Parameters are starting recommendations. Optimize based on machine rigidity, workpiece material condition, and coolant application. For micro tools, always use high-precision collet chucks with runout under 0.005 mm.

Operating Guidelines

  • Tool Runout: Maintain total indicated runout (TIR) below 0.005 mm at the tool tip. Excessive runout dramatically reduces tool life in micro-diameter endmills.
  • Coolant Strategy: High-pressure coolant (70+ bar) or minimum quantity lubrication (MQL) is strongly recommended. Avoid flood coolant that may cause thermal shock.
  • Entry Strategy: Use helical or ramp entry at 1°–2° angle. Avoid direct plunging except at 50% reduced feed rates.
  • Chip Evacuation: Ensure adequate chip evacuation to prevent recutting. Air blast or through-spindle coolant is ideal for deep pocketing.
  • Workpiece Fixturing: Rigid fixturing is essential. Minimize overhang and ensure workpiece stability to prevent vibration.
  • Tool Inspection: Inspect tools under magnification before and after use. Micro-chipping at the cutting edge is the primary wear indicator.
  • Speed & Feed: Start at the lower end of recommended parameters and gradually increase while monitoring tool condition and surface finish.

Toolholder Compatibility

Toolholder TypeShank SizeCompatibility
ER Collet Chuck (ER11/ER16)1/8" (3.175 mm)Compatible — Use high-precision collets (AA grade)
Shrink Fit Holder1/8" (3.175 mm)Highly Recommended — Best runout control
Hydraulic Chuck1/8" (3.175 mm)Compatible — Excellent damping properties
Milling Chuck (Power Chuck)1/8" (3.175 mm)Compatible — Good for heavy roughing
BT30 / BT40 / HSK63FStandard taperCompatible — All standard CNC spindle interfaces

Packaging & Ordering Information

ItemDetails
Manufacturer Part NumberSGM02204
BrandKyocera Precision Tools (Japan)
PackagingIndividual plastic tube with protective foam insert
Quantity per Pack1 piece
Minimum Order1 piece
Country of OriginJapan
WarrantyFull manufacturer warranty against material and manufacturing defects
Stock StatusIn Stock — Ships within 24-48 hours

Catalog Meta Data

FieldValue
Catalog SeriesSGM — Solid Carbide Micro Endmill
Product CategorySolid Carbide Endmills / Micro Endmills
Tool Family2-Flute Square Endmill
Coating FamilyTA Series (TiAlN)
Industry StandardsISO 13399, DIN 6527, JIS B 4114
RoHS ComplianceYes — Fully compliant with EU RoHS Directive
REACH ComplianceYes — No SVHC substances above threshold
Date Added to Catalog2024

Why Buy from Kyotow.com? We supply 100% genuine Kyocera industrial cutting tools backed by full manufacturer warranty. Every product is sourced directly from authorized Kyocera distributors. Our technical team provides expert CNC tooling application support to help you select the right tool for your specific machining requirements. Bulk and institutional orders are welcome — contact us for volume pricing.

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