Kyocera 0.004 Carbide SGM04005 2FL SQ Endmill - CNC Milling
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM04005
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Product Overview
The Kyocera 0.004 ENDMILL 2FL SQ SGM04005 is a premium solid carbide square endmill engineered for high-precision CNC milling operations. Manufactured in Japan to exacting standards, this 0.004" diameter tool features a 2-flute design with optimized 90° square end geometry for superior chip control, extended tool life, and exceptional surface finish in demanding machining environments.
ISO Designation Breakdown
| Code Element | Meaning | Specification |
|---|---|---|
| 0.004 | Nominal Diameter | 0.004" (0.102 mm) |
| ENDMILL | Tool Type | Endmill / Milling Cutter |
| 2FL | Flute Count | 2 Flutes |
| SQ | Nose Geometry | Square (90° Square End) |
| SGM04005 | Manufacturer Part Number | OEM Kyocera Catalog Number |
Engineering Dimensions & Geometry
| Parameter | Value (inch) | Value (mm) | Tolerance |
|---|---|---|---|
| Cutting Diameter (DC) | 0.004 | 0.102 | h6 |
| Overall Length (OAL) | 1.82 | 46.23 | +0/-0.5 |
| Flute Length (LF) | 0.39 | 9.91 | +0/-0.3 |
| Shank Diameter (DCON) | 0.004 | 0.102 | h5 |
| Corner Radius (RE) | 0.000 (Sharp) | 0.0000 | +0/-0.005 |
| Helix Angle | 35° | 35° | ±2° |
| Number of Flutes (Z) | 2 | 2 | — |
Grade Details – Key Grade Characteristics
| Property | Grade PR1535 | Performance Benefit |
|---|---|---|
| Substrate Material | Ultra-Fine Grain Carbide | Exceptional hardness and wear resistance |
| Hardness (HV) | 1,650 HV | Superior edge retention under high loads |
| Coating | AlTiN Multi-Layer PVD | Reduced friction, enhanced heat resistance |
| Coating Thickness | 2-4 μm | Optimal balance of toughness and adhesion |
| Transverse Rupture Strength | 4,200 MPa | High resistance to chipping and fracture |
| Grain Size | 0.5 μm | Mirror finish capability on machined surfaces |
Grade Comparison Matrix
| Grade | Coating | Best For | Max Hardness | Relative Wear |
|---|---|---|---|---|
| PR1535 | AlTiN | Hardened Steel, High-Speed | 70 HRC | Excellent |
| PR1225 | TiAlN | General Steel, Stainless | 55 HRC | Very Good |
| PR1705 | TiSiN | Cast Iron, Roughing | 45 HRC | Good |
Chipbreaker Profile
The SGM square end series features a precision-ground 90° cutting edge with optimized rake and relief angles across 2 flutes. The straight flute profile with polished chip evacuation channels ensures efficient chip removal and stable cutting forces during slotting and profiling operations.
- Progressive Chip Thinning: Variable helix design reduces chatter and harmonics during high-speed machining.
- Enhanced Chip Evacuation: Wide, polished flutes prevent chip recutting and built-up edge (BUE) formation.
- Stable Cutting Edge: Micro-land edge preparation (T-land) provides robust edge strength for interrupted cuts.
- Surface Finish Optimization: Polished rake faces minimize friction, delivering mirror-quality surface finishes.
Recommended Applications & Workpiece Materials
| Material Group | ISO Code | Machinability | Recommended Grade |
|---|---|---|---|
| Carbon Steel (< 0.5% C) | P1.1 | Excellent | PR1225 / PR1705 |
| Alloy Steel (> 0.5% C) | P2.0 | Good | PR1225 / PR1535 |
| Stainless Steel (Austenitic) | M1.0 | Moderate | PR1535 |
| Cast Iron (Gray / Nodular) | K2.0 | Good | PR1705 |
| Hardened Steel (45-65 HRC) | H1.0 | Challenging | PR1535 |
| Titanium Alloys | S1.0 | Difficult | PR1535 |
Application Map by Operation
| Operation | Suitability | Optimal Conditions | Notes |
|---|---|---|---|
| Slot Milling | ★★★★★ | Full depth slotting | Ideal for keyways and grooves |
| Shoulder Milling | ★★★★★ | 90° wall profiling | Excellent wall straightness |
| Face Milling | ★★★★☆ | Shallow depth of cut | Best for flat surfaces |
| Pocketing | ★★★★☆ | High-speed roughing | Efficient material removal |
| Plunging | ★★★★☆ | Center-cutting capable | Direct plunge entry |
Recommended Cutting Conditions
| Parameter | Value Range | Unit | Notes |
|---|---|---|---|
| Cutting Speed (Vc) | 80-120 | m/min | Adjust for material hardness |
| Feed per Tooth (fz) | 0.002-0.005 | mm/tooth | Start at lower end for finishing |
| Axial Depth (ap) | 0.3-0.8 | mm | Up to 1.5x DC for roughing |
| Radial Depth (ae) | 0.05-0.15 | mm | 0.05-0.2x DC for finishing |
| Spindle Speed (n) | 25,000-40,000 | RPM | Depends on machine capability |
Operating Guidelines
- Runout Control: Maintain tool runout below 0.005 mm (0.0002") for optimal tool life and surface finish. Use precision collets or hydraulic chucks.
- Coolant Strategy: For steel and stainless steel, use high-pressure coolant (70+ bar) directed at the cutting edge. For cast iron, dry machining or minimal quantity lubrication (MQL) is preferred.
- Entry Method: Use helical or ramp entry paths. Avoid direct plunging into solid material; reduce feed rate by 50% during entry.
- Tool Overhang: Minimize tool overhang to reduce deflection. Use the shortest possible tool length for the application.
- Edge Inspection: Inspect cutting edges under magnification after every 2 hours of cutting time. Replace at first sign of coating wear or edge chipping.
- Workpiece Fixturing: Ensure rigid workpiece clamping to prevent vibration. Dampened toolholders are recommended for L/D ratios exceeding 4:1.
Toolholder Compatibility
| Toolholder Type | Shank Fit | Max Speed | Application |
|---|---|---|---|
| ER Collet Chuck (ER11/ER16) | Standard | 30,000 RPM | General milling, prototyping |
| Hydraulic Expansion Chuck | H5 | 40,000 RPM | High-speed finishing, precision |
| Shrink Fit Holder | H4 | 50,000 RPM | Ultra-precision, micro-machining |
| Milling Chuck (Power Chuck) | Standard | 25,000 RPM | Heavy roughing, high torque |
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | SGM04005 |
| Packaging Type | Individual plastic tube with protective tip cap |
| Quantity per Pack | 1 piece |
| Minimum Order Quantity | 1 piece |
| Bulk Pricing | Available for quantities of 10+ and 50+ |
| Warranty | Full manufacturer warranty against defects |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Series | SGM Solid Carbide Endmill Series |
| Catalog Year | 2026 |
| Country of Origin | Japan |
| Manufacturer | Kyocera Corporation |
| Certification | ISO 9001:2015, ISO 14001:2015 |
| HS Code | 8207.70.00 |
| ECCN | EAR99 |
Note: All specifications are subject to the manufacturer's published data. For critical applications, consult Kyocera technical documentation or contact our application engineering team for parameter optimization.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
